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POLYCOM SILANE XLPE – SILOXANE® ONE STEP TECHNOLOGY

• KTT100PA is the product code of PolyCom XLPE compound in granule type, used for insulation in low voltage wire and cable production.
• Silane XLPE compound – one step technology – with KTT100PA code is a main product of PolyCom that mainly made of imported high-quality LLDPE and other suitable addictives such as: cross-linking agents, antioxidant, heat stabilizer, etc. and being produced from a closed production process of mixing with other addictives.
• KTT100PA consists of all material mixed polyethylene, silane, and other addictives already mixed before packaging in one vacuumed aluminum bag with Kraft paper outside. Material should be used latest within 02 hours after mixing for power cable production. Never using material if packaging bag is unsealed, broken or penetrated.
• KTT100PA has some key features such as: easy-to-use, simple processing steps, high productivity, stable temperature, fast curing time in ambient weather temperature, much efficient for low voltage cable production.

1. PRODUCT SPECIAFICATIONS

NO.	ITEM		SPEC. IEC60502	MEAS. UNIT	KTT100PA	STANDARD
1	Density			g/cm3	0.92	ASTM D1505
2	Tensile strength		≥ 12.5	N/mm2	20	IEC60811-1-1
3	Elongation at break		≥ 200	％	570	IEC60811-1-1
4	Brittleness temperature ≤		≤	oC	-76
5	135oC at 168h Aging in air Circumstance	Change of tensile	Max. ±25	％	1.8	IEC60811-1-2
		Change of elongation	Max. ±25	％	-10	IEC60811-1-2
6	Hot set elongation 200oC at 0.2MPa, 15min	Elongation under load	Max.175	％	75	IEC60811-2-1
		Permanent deformation after cooling	Max.15	％	2.5	IEC60811-2-1
7	50HZ 20oC	Relative dielectric constant	≤	－－	1.9	IEC60250
		Dissipation factor	≤	－－	1×10-3	IEC60250
8	Volume resistance rate at 20oC		≥	Ω.cm	1×1017	IEC60093
9	Dielectric strength at 20oC		≥	KV/mm	40	IEC60243
10	Shrinkage		≤ 4	%	2.5	IEC60811-1-3

2. PROCESSING CONDITION:

- Unpack KT100PA bag and put all material into extruder hopper.

- Using general extruders for PVC or PE.

- Keeping extruder in a stable temperature as below:

 

Zone 1	Zone 2	Zone 3	Zone 4	Mould Head	Die
160℃	160℃~170℃	170℃~180℃	180℃~190℃	200℃ ~ 220℃	with flame torch

 

 

 

 

 

3. CURING TIME IN AMBIENT WEATHER TEMPERATURE (AT 25^OC, 60% – 70% HUMIDITY)

Sheet thickness	KTT100PA	Result
1.1mm	05 days	Fully cured
1.3mm	08 days	Fully cured
1.5mm	12 days	Fully cured
1.8mm	15 days	Fully cured
2.0mm	18 days	Fully cured

 

4. PACKAGING & STORAGE

4.1. Packaging condition

KTT100PA is packed into one vacuumed aluminum net 520kg bag with carton Octabin outside layer.

4.2. Storage & Lifetime condition

KTT100PA should be used within 06 months from the date of production in good condition of cool and dry environment and

• Keep in virgin sealed aluminum bag
• Storage in warehouse condition with temperature under 35^oC
• Keep out of direct sunlight or outdoor storage
• Better to use up all material within 12 hours after opening aluminum bag. If not empty use, should repack open bag to prevent moisture penetrated. Repacked bag should be used within 24 hours only.

NOTICE:

Above specification and standard of KTT100PA product are exact based on Silane XLPE one steps technology, it is fully-tested in sheet form sample at PolyCom factory. Application of this product, upon each usage condition is varied from machine to machine, but not considerable. Accuracy rate of this product should be tested in the final product is low voltage electric cable.

1. Chemical Name and Code: XLPE for low voltage cable (SI-XLPE) - KTT100PA
2. Advisable use and Restriction

• Advisable use: Wire and cable
• Restriction of product using: Use for recommended use.

3. Manufacturer / Supplier / Distributor information:

Supplier: Polycom Co., Ltd.

Address: Lot C.II.I-1, LONG THANH INDUSTRIAL PARK, TAM AN VILLAGE, LONG THANH DISTRICT, DONG NAI PROVINCE, VIETNAM S.R

Respondent: R&D Center, QA Team

Emergency response number: 84-251-3-514-383

Globally Harmonized System of Classification and Labeling of Chemicals (GHS)

Hazard classification

1. Physical hazard: Not classified
2. Health hazard: The product is not classified as a dangerous preparation. However, inhalation of dust may irritate the respiratory tract.
3. Environment hazard: The product is not considered dangerous for the environment.

Allocation label elements including precautionary statements

1. Pictogram and symbol:

2. Signal word: Warning
3. Hazard statement:

• H303 May be harmful if swallowed.
• H315 Cause skin irritation.
• H320 Cause eye irritation.

Precautionary statements

1. Prevention:

• P264 Wash thoroughly after handling.
• P280 Wear protective gloves / protective clothing / eye protection / face protection.
• P264 Wash thoroughly after handling.

2. Response:

• P312 Call a POISON CENTER or doctor/physician if you feel unwell.
• P302+P352 IF ON SKIN: wash with plenty of soap and water.
• P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.

3. Storage: Not applicable.
4. Disposal: Not applicable.

 

 

Chemical Name	Common Name Synonyms	CAS No.
Liner Low Density Polyethylene	Butene / ethylene copolymer	25087-34-7
Trimethoxyvinylsilane	-	2768-02-07
Several kinds of addictives	-	Trade Secret

 

 

 

1) Eye contact: If contacted eyes, rinse or flush eyes with water at least 15 minutes. In case of an uncomfortable sensation, consult a doctor or ophthalmologist.

2) Skin contact: If contacted skin, remove contaminated clothing and shoes. Wash skin with soap and water for at least 15 minutes.

3) Ingestion: If swallowed amount of substance, do not induce vomiting but seek medical advice/attention.

4) Inhalation: If fumes or combustion inhaled, move victim from contaminated area to non-contaminated place with fresh air and seek medical advice.

5) Other potential health effects: None known

1) Flammable properties: None

2) Flash point: >250 deg. C (>484.6 deg. F)

3) Auto ignition Temperature: > 300^oC
4) Burning Rate: None known

5) Suitable (and unsuitable) extinguishing media:

- Suitable extinguishing media: Carbon dioxide blanket, Water spray, Dry powder, Foam.

- Unsuitable extinguishing media: Not available.

6) Specific hazards arising from the chemical (ex: hazardous combustion products)

- Thermal decomposition products: Carbon dioxide (CO2), carbon monoxide (CO), other hazardous materials, and smoke are all possible.

- Fire and Explosion hazards:

• May form explosive mixtures with air
• Avoid the formation of dust and contact with ignition source

7) Special protective equipment for fire-fighters:

- Full-face self-contained breathing apparatus (SCBA) used in positive pressure mode should be worn to prevent inhalation of airborne contaminants.

- Structural firefighters’ protective clothing will only provide limited protection.

 

1) Personal precautions, protective equipment and emergency procedures:

- Put on appropriate personal protective equipment.

- Minimize contact with skin and eyes.

- Take appropriate preventive measures.

- Avoid inhalation of dust.

- Ventilate the leaked area.

2) Environmental precautions and protective procedures:

- Ensure adequate ventilation.

- Prevent entry into waterways, sewers or basements.

3) The methods of purification and removal

- Collect in sealed containers for product recovery and safety measure.

- Ventilate leak area and recover products and clean the area.

1) Precautions for safe handling:

- Wash thoroughly after handling.

- Use general dilution ventilation and/or local exhaust ventilation to control airborne exposes.

2) Conditions for safe storage:

- Store in a closed container.

- Save in cool, dry, and well ventilated place.

- Avoid contacting with severe heat, direct sunlight, and other source of ignition.

1) Occupational Exposure Limits
- Korea Occupation of Safety and Health Regulation: Not available

- ACGIH: Not available

2) Appropriate engineering controls

- Provide local exhaust ventilation system or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value.

- Check legal suitability of exposure level.

3) Personal protective equipment:

- Respiratory protection: Wear NIOSH or European Standard EN 149 approved full of half-face piece (with goggles) respiratory protective equipment when necessary.

- Eye protection: Wear safety glasses to protect eyes from scattering toxic substance.

• Hand protection: Wear chemical resistant gloves to avo